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TRANSFORMERComplete units

Dry-Type Transformers

Cast-resin dry-type transformers supplied through qualified manufacturing partners to the agreed ratings and enclosure requirements for indoor installations.

  • Cast resin
  • AN / AF
  • 50 / 60 Hz
Cast-resin dry-type transformer viewed from the high-voltage side
Cast-resin dry-type transformer, HV side with delta connections.

01 / Specification

Transformer specification

Insulation system
Epoxy cast-resin HV windings
Thermal class
Class F or H, as specified
Cooling
AN; AF with cross-flow fans
Conductors
Copper or aluminium
Enclosure
Open core-and-coil or enclosure to the specified IP rating
Monitoring
Winding temperature sensors with controller for fans, alarm and trip

Rated power, HV / LV voltages, impedance, losses, frequency (50 / 60 Hz) and vector group are defined per project. Design basis: IEC 60076-11 or the specified project standard.

02 / Construction

Built for indoor installation

High-voltage connections on a cast-resin dry-type transformer
HV coils and delta connections of a cast-resin transformer

Construction

Cast-resin HV coils

HV windings are encapsulated in epoxy resin: no oil, a low fire load and resistance to humidity and dust.

HV connections and tapping links to the approved drawing.

Low-voltage terminals on a dry-type transformer
LV side with busbar terminals

Construction

LV busbar terminals

LV connections are brought out on busbars, arranged for cable or busduct termination.

Terminal position and busbar drilling confirmed per project.

Illustration of a cast-resin dry-type transformer core section
Illustrative drawing: stepped core-limb section inside the winding circle

Construction

Magnetic core

CRGO laminations stacked to the lamination schedule and clamped in a steel frame; core surfaces are sealed against corrosion.

Core steel grade and loss basis stated in the offer.

Dry-type transformer cores ↗

03 / Cooling and enclosure

Rated for the room it stands in

Dry-type transformer with cooling fans

AN / AFAir cooling

Natural air cooling at rated power. Cross-flow fans below the coils add forced-air cooling for peak load; fan duty follows the temperature controller.

IPEnclosure

Supplied open for a switch room, or in a steel enclosure with the specified IP rating, cable entry and ventilation.

04 / Testing

Routine tests before dispatch

  1. 01Winding resistanceMeasured on each winding and corrected to reference temperature.
  2. 02Voltage ratio and phase displacementRatio checked on the tap positions; vector group verified.
  3. 03Impedance and load lossShort-circuit impedance and load loss at rated current.
  4. 04No-load loss and currentMeasured at rated voltage and frequency.
  5. 05Dielectric testsSeparate-source AC and induced-voltage withstand.
  6. 06Partial dischargePartial-discharge measurement on the complete transformer.

Routine tests to IEC 60076-11 unless the project standard differs. Type tests, special tests and witnessed testing are agreed at order.

05 / Project definition

Define the transformer before the offer

Typical applications

  • Commercial buildings and data centres
  • Hospitals and public buildings
  • Industrial plants and switch rooms
  • Tunnels, rail and underground sites

Specification checklist

Rated power, HV / LV voltages, frequency, vector group, impedance, thermal class, cooling, enclosure and IP rating, installation site and destination.

Before ordering

When is a dry-type transformer the better choice?

Where fire risk, oil containment or environmental rules exclude oil: inside buildings, close to people and in underground or enclosed spaces.

What does maintenance involve?

No oil sampling. Keep the coils clean and dry, check the connections and verify the temperature controller at the intervals given in the manual.

Which enclosure should be specified?

State the IP rating, cable entry (top or bottom) and ventilation. The enclosure is confirmed with the general arrangement drawing.

Which documents come with the transformer?

The general arrangement drawing, nameplate data and routine test report are typical. Further documents are agreed per order.

RFQTechnical review

Send your transformer specification

Include rated power, HV / LV voltages, vector group, enclosure and destination.

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