Chenfan Electric
EN
Send drawing

ARTICLETechnical article

Multi-Secondary Transformer Phasing for Converter Systems

  • Chenfan Power

Converter systems with multiple secondaries often rely on deliberate phase shifts between secondary windings to shape harmonic cancellation or feed separate converter bridges. Those shifts must be defined by phasor relationship, not by ambiguous terminal names. Procurement should freeze the phase displacement, sequence, voltage ratio, loading of each secondary and the converter reference convention before winding design is released.

Conceptual review map: Multi-Secondary Transformer Phasing for Converter Systems
Multi-Secondary Transformer Phasing for Converter Systems. Conceptual review map, not measured test data.

Specify the relative shift between converter supplies

A multi-pulse converter may rely on deliberately displaced secondary voltages. For example, a conventional ideal 12-pulse arrangement can use two six-pulse bridges supplied with a 30° relative displacement. The required reference is the displacement between the intended bridge supplies, not an isolated clock number written beside one winding. State sequence, terminal labels, line-to-line voltage and the direction used for measuring the angle. The converter supplier and transformer manufacturer should approve the same phasor diagram before the winding connections are finalized.

Phase shift alone does not guarantee cancellation

Ideal cancellation relies on corresponding harmonic components having the intended magnitude and phase when referred to the common supply. Unequal bridge loading, unequal secondary voltages, impedance differences and supply unbalance reduce that ideal behavior. A conventional ideal 12-pulse arrangement suppresses certain lower characteristic harmonics, but it does not remove every harmonic or establish site compliance by itself. Ask for performance across the intended load split and operating modes, including one bridge unavailable. Avoid a blanket low-THD claim based only on the nominal pulse number.

Issue one coordinated winding and converter schedule

List every secondary's voltage, MVA, current waveform, phase displacement, insulation relationship, grounding and pairwise leakage data. Include permitted simultaneous loading and the converter operating states used for thermal design. Factory checks should verify the ordered ratios and phase relationships with clear terminal identification. Keep the converter revision alongside the transformer schedule: changing a bridge topology or control mode can change required current duty without changing the headline DC output power. A matched data package prevents the two suppliers from designing against different assumptions.

Technical reference framework

[1] IEC 60076-8:1997 — Application guide.

[2] IEEE C57.105-2019 / Cor 1-2023 — Three-phase transformer connections.

[3] IEEE C57.110-2018 — Transformer capability with nonsinusoidal load currents.

Chenfan Electric

Direct coordination

Start a conversation.

A drawing, a material requirement, or a project to discuss.

Send drawing