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ARTICLETechnical article

Insulation Coordination Between Instrument-Transformer Windings and Test Taps

  • Chenfan Power

Where an instrument-transformer design includes a capacitive tap, represent its actual service/test/accessory connections. ABB discusses insulation/capacitive field-control arrangements [1]; the following charge-balance screen is an independently defined node model, not a tap rating.

The tap is an electrical node inside an insulation system. Its normal reference, test connection and accidental floating state can produce different stresses on the local insulation and connection accessories.

Insulation Coordination Between Instrument-Transformer Windings and Test Taps: technical review table
First article table, reproduced without adding or changing values. See the article for assumptions and application boundaries.

Map the intended states

Identify the tap electrode, its connection route and surrounding grading layers. Mark the reference required during normal service and the approved reference during a particular test. Include the cap, grounding contact or monitoring accessory that establishes that reference where the design uses one.

Tap statePotential basisBoundary to verify
Normal serviceManufacturer’s intended connectionTap insulation, reference contact and sealing arrangement
Approved test configurationSpecified test circuit and equipment stateTap rating and the insulation stressed by that circuit
Monitoring accessory fittedQualified accessory impedance and referenceEffect on grading and connection integrity
Accidentally floatingCapacitive/leakage coupling to surrounding nodesPossible rise of tap potential and altered local field

A floating node is not a zero-voltage node

Use C = Q/ΔV from the DOE capacitance treatment [2]. For a node with zero net charge and negligible leakage, ΣCⱼ(Vtap−Vⱼ)=0 gives Vtap = Σ(CⱼVⱼ)/ΣCⱼ. Use a common voltage reference and compatible phasors at sinusoidal steady state; charge history and transient circuit dynamics require another treatment.

This illustrates why losing a reference can change the tap potential. It does not predict the actual voltage without the relevant capacitances, charge history and other circuit elements. Nor does it establish a permissible accidental state.

Include the mechanical accessory in the insulation review

An external fitting can perform several functions: sealing, shielding, reference connection and protection against unintended access. A fitting that looks seated may not establish the intended electrical contact, and a successful contact check does not prove the seal is intact. Retain evidence for each function.

If a monitoring device replaces the original accessory, review the qualified connection and its failure states. Cable capacitance, leakage and loss of reference can become part of the tap circuit. The fact that a device measures a small signal does not mean it has negligible influence on the node.

Assume a node couples through 100 pF to a 100 kV RMS primary and 900 pF to earth, with leakage neglected and zero net node charge. It reaches 10 kV RMS. Changing the earth-side capacitance to assumed 400 pF raises it to 20 kV. If a fictional local node-to-earth insulation-screen cap is 15 kV RMS, service-screen passes and altered test/accessory state fails. Hold the changed connection for actual field/rating evaluation. These C values and cap are assumptions; a “low-voltage tap” label does not fix a floating node’s potential.

Service, test and accessory states need distinct permitted connections and ratings in the equipment documentation. A lost reference or altered accessory impedance must be assessed as a change to the insulation system. The tap may still produce a measurable signal while its local voltage and field distribution have changed.

References

  1. ABB, Instrument Transformers: Technical Information and Application Guide, 1VAP420003-TG, revision A, December 2004.
  2. U.S. Department of Energy, DOE-HDBK-1011/2-92, Electrical Science, Volume 2, 1992.
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